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- Abrasion Of
Refractories: Wearing away of the surfaces of
refractory bodies in service by the scouring action of
moving solids
- Absorption:
As applied to ceramic products, the weight of water which
can be absorbed by the ware, expressed as a percentage of
the weight of the dry ware.
- Abutment: The
structural portion of a furnace which withstands the
thrust of an arch.
- Acid-Proof Brick:
Brick Having low porosity and permeability, and high
resistance to chemical attack or penetration by most
commercial acids and some other corrosive chemicals.
- Acid Refractories:
Refractories such as silica brick which contain a
substantial proportion of free silica and which when
heated, can react chemically with basic refractories,
slags, and fluxes.
- Aggregate: As
applied to refractories, a ground mineral material,
consisting of particles of various sizes, used with much
finer sizes for making formed or monolithic bodies.
- Air-Ramming: A
method of forming refractory shapes, furnace hearths, or
other furnace arts by means of pneumatic hammers.
- Air-Setting
Refractories: Compositions of ground refractory
materials which develop a strong bond upon drying. These
refractories include mortars, plastic refractories,
ramming mixes and gunning mixes and gunning mixes. They
are marketed in both wet and dry condition. The dry
compositions require tempering with water to develop the
necessary consistency.
- Alumina:Al2O3,
the oxide of aluminum; melting point 3720oF
(2050oC);in
combination with H2O(water). alumina forms the
minerals diaspore, bauxite and gibbsite; in combination
with SiO2 and H2O, alumina forms
kaolinite and other clay minerals.
- Alumina-Silica
Refractories: Refractories consisting essentially of
alumina and silica, and including high-alumina, fireclay
and kaolin refractories.
- Amorphous:
Lacking crystalline structure or definite molecular
arrangement; without definite external form.
- Andalusite: A
brown, yellow, green, red or gray orthorhombic mineral: Al2SiO5.
Specific gravity 3.1-3.2. Decomposes on heating, beginning
at about 2460oF
(1350oC)
to form mullite (Al6Si2O13)
and free silica.
- Anneal: To
remove internal stress by first heating and then cooling
slowly.
- Apparent Porosity:
The relationship between the volume of a mass and the
volume of water absorbed when the mass is immersed in the
water. See Also Porosity of Refractories
- Arc: As applied
to circles, any portion of a circumference; as applied to
electricity, the luminous bridge formed by the passage of
a current across a gap between two conductors or
terminals.
- Arc Furnace: A
steel melting furnace in which heat is generated by an arc
between graphite electrodes and the metal.
- Arch, Flat: In
furnace construction, a flat structure spanning an
opening and supported by abutments at its extremities; the
arch is formed by a number of special tapered brick, and
the brick assembly is held in place by their keying
action. Also called a jack arch.
- Arch, Sprung: In
furnace construction, a bowed or curved structure which is
supported by abutments at the sides or ends only, and
which usually spans an opening or space between two walls.
- Arch, Suspended:
A furnace roof consisting of brick shapes suspended from
overhead supporting members.
- Arch Brick: A
brick shape having six plane faces (two sides, two edges
and two ends), in which two faces (the sides) are inclined
toward each other and one edge face is narrower than the
other.
- Asbestos:
Commercially, any mineral which remains after burning a
fuel or other combustible material.
- Ash: The
noncombustible residue which remains after burning a fuel
or other combustible material.
- Attrition:
Wearing away by friction; abrasion.
- Auger Machine: A
machine for extruding ground clays in moist and stiffly
plastic form, through a die by means of a revolving screw
or auger.
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- Calcination: A
heat treatment to which many ceramic raw materials are
subjected, preparatory to further processing or use, for
the purpose of driving off volatile chemically combined
components and effecting physical changes.
-
Calcite:
A material having
the composition CaCO3. Specific gravity 2.71
for pure calcite crystals. Calcite is the essential
constituent of limestone, chalk and marble and a minor
constituent of many other rocks.
- Cap or Crown:
The arched roof of a furnace, especially a glass tank
furnace.
- Carbon Deposition:
The deposition of amorphous carbon, resulting from the
decomposition of carbon monoxide gas into carbon dioxide
and carbon within a critical temperature range. When
deposited within the pores of a refractory brick, the
carbon can build up such a pressure that it destroys the
bond and causes the brick to disintegrate.
- Carbon Refractory:
A manufactured refractory comprised substantially or
entirely of carbon ( including graphite) . ASTM Standard
definitions C71-57; or ASTM " Tentative Definitions" are
used where applicable.
- Carbon - Ceramic
Refractory: A manufactured refractory comprised of
carbon (including graphite) and one or more ceramic
materials such as fire clay and silicon carbide.
- Castables Refractory:
a mixture of a heat-resistant aggregate and a
heat-resistant hydraulic cement ; for use, it is mixed
with water and rammed, cast or gunned into place.
- Catalyst: A
substance which causes or accelerates a chemical change
without being permanently affected by the reaction.
- Cement: A finely
divided substance which is workable when first prepared
but which becomes hard and stonelike as a result of
chemical reaction or crystallization; also, the compact
groundmass which surrounds and binds together the larger
fragments or particles in sedimentary rocks.
- Ceramic Bond: In
a ceramic body, the mechanical strength developed by a
heat treatment which causes the cohesion of adjacent
particles.
- Ceramics:
Originally , the term ceramics referred only to ware
formed from clay and hardened by the action of heat, and
to the art of making such ware. However, its significance
has gradually been extended by usage, and it is now
understood to include all refractory materials, cement,
lime, plaster, pottery, glass, enamels glazes, abrasives,
electrical insulation products and thermal insulation
products made from clay or from other inorganic
nonmetallic mineral substances.
- Checkers: Brick
used in furnace regenerators to recover heat from outgoing
hot gases and later to transmit the heat to cold air or
gas entering the furnace; so-called because the brick are
arranged checkerboard patterns, with alternating brick
units and open spaces.
- Chemically-Bonded
Brick: Brick manufactured by processes in which
mechanical strength is imparted by chemical bonding agents
instead of by firing.
- Chord: As
applied to circles, a straight line joining any two points
on a circumference.
- Chrome Brick: A
refractory brick manufactured substantially or entirely of
chrome ore.
- Chrome-Magnesite
Brick: A refractory brick which can be either fired or
chemically bonded, manufactured substantially of a mixture
of chrome ore and dead-burned Magnesite, in which the
chrome ore predominates by weight.
- Chrome Ore: A
rock having as its essential constituent the mineral
chromite or chrome spinel, which is a combination of FeO
and MgO with Cr2O3, Al2O3,
and usually a small proportion of Fe2O3.
The composition, which is represented by the formula
(Fe,Mg) (Cr, Al)2O4, is extremely
variable. Refractory grade chrome ore has only minor
amounts of accessory minerals and has physical properties
that are suitable for the manufacture of refractory
products.
- Clay: A natural
mineral aggregate, consisting essentially of hydrous
aluminum silicates (See also Fire Clay).
- Collector Nozzle:
Please See Nozzle Brick.
- Colloid: (1) A
particle-size range of less than 0.00024 mm, i.e. smaller
than clay size; (2) originally, any finely divided
substance that does not occur in crystalline form; in a
more modern sense, any fine-grained material in
suspension, or any such material that can be easily
suspended.
- Conductivity:
The property of conducting heat, electricity or sound.
- Congruent Melting:
The change of a substance, when heated, from the solid
form to a liquid of the same composition. The melting of
ice is an example of
- Continuous Casting:
Continuous forming of semi-finished steel,
e.g.. slabs, blooms and billets, direct from molten steel.
- Continuous Type
Furnace: A furnace used for heat-treating materials
that progress continuously throughout the furnace,
entering one door and being discharged from another.
- Convection: The
transfer of heat by the circulation or movement of the
heated parts of a liquid or gas.
- Corbel: A
supporting projection of the face of a wall; and
arrangement of brick in a wall in which each course
projects beyond the one immediately below it to form a
support, baffle or shelf.
- Corrosion of
Refractories: Deterioration or wearing away of
refractory bodies largely at their surface through
chemical action of external agencies.
- Corundum: A
natural or synthetic mineral theoretically consisting
solely of alumina (Al2O3). Specific
gravity 4.00-4.02. Melting point 3720oF
(2050oC).
Hardness 9.
- Course: A
horizontal layer or row of brick in a structure.
- Cryptocrystalline:
A crystalline structure in which the individual crystals
are so small that they cannot be made visible by means of
the petrographic microscope but can be seen with an
election microscope. Various so-called amorphous minerals
are actually cryptocrystaline.
- Crystal: (1) A
homogeneous, solid body of a chemical element, compound or
isomorphous mixture having a regularly repeating atomic
arrangement that can be outwardly expressed by plane
faces: (2) rock crystal.
- Crystalline:
Composed of crystals.
- Cupola: A
cylindrical, vertical furnace usually lined with
refractories, for melting metal in direct contact with
coke by forcing air under pressure through openings near
its base.
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- Dead-Burned Dolomite:
A coarsely granular refractory material prepared by firing
raw dolomite with or without additives, to a temperature
above 2800oF
(1538oC),
so as to form primarily lime and magnesia in a matrix that
provides resistance to hydration and carbonation.
- Dead-Burned
Magnesite: A coarsely granular dense refractory
material composed essentially of periclase (crystalline
magnesium oxide): prepared by fire raw magnesite (or other
substances convertible to magnesia) at temperatures
sufficiently high to drive off practically all of the
volatile materials, and to effect complete shrinkage of
the resultant magnesia, thereby producing hard dense
grains which are entirely inert to atmospheric hydration
and carbonation and free from excessive shrinkage when
again subjected to a high temperature.
- De-airing:
Removal of air from firebrick mixes in an auger machine
before extrusion by means of a partial vacuum.
- Density: The
mass of a unit volume of a substance. It is usually
expressed either in grams per cubic centimeter or in
pounds per cubic foot.
- Devitrification:
The change from a glassy to a crystalline condition.
- Diaspore: A
mineral having the theoretical composition Al2O3-H2O
(85 percent alumina: 15 percent water). Specific gravity
3.45.
- Diaspore Clay:
A rock consisting essentially of diaspore bonded by flint
clay. Commercial diaspore clay of the purest grade usually
contains between 70 and 80 percent alumina after
calcination.
- Diatomaceous Earth:
A hydrous form of silica which is soft, light in weight
and consists mainly of microscopic shells of diatoms or
other marine organisms. It is widely used for furnace
insulation.
- Division Wall:
Wall dividing any two major sections of a furnace.
- Dobie: A molded
block of ground clay or other refractory material, usually
crudely formed and either raw of fired.
- Dolomite: The
mineral calcium-magnesium carbonate: CaMg(CO3)2.
Specific gravity 2.85-2.95. The rock called dolomite
consists mainly of the mineral of that name and can also
contain a large amount of the mineral calcite (CaCO3).
- Dry Pan: A
pan-type rotating grinding machine, equipped with heavy
steel rollers or mullers which do the grinding and having
slotted plates in the bottom through which the ground
material passes out.
- Dusting:
Conversion of a refractory material either wholly or in
part into fine powder or dust. Dusting usually results
from (1) chemical reactions such as hydration: or (2)
from mineral inversion accompanied by large and abrupt
change in volume, such as the inversion of beta to gamma
dicalcium silicate upon cooling.
- Dutch Oven: A
combustion chamber built outside and connected with a
furnace.
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- Eccentric
Bottom Tapping (EBT): A steel-making process used to
ensure slag free liquid metal into the Ladle Refining
Furnace (LRF). Specifically, this method allows efficient
tapping without tilting the vessel, and is desirable for
maintaining the cleanliness of the molten steel, because
the carry over of oxidizing slag into the ladle during
tapping can be prevented.
- Electron Beam
Furnace: A furnace in which metals are melted in a
vacuum at very high temperatures by bombardment with
electrons.
- Electric Arc Furnace
(EAF): Steel-making Arc furnace where the scrap is
generally 100% of the charge. Heat is supplied from the
electricity that arcs from the graphite electrodes to the
metal bath. Furnaces maybe either alternating current (AC)
or direct current (DC). DC units consume less energy and
fewer electrodes, but they are more expensive. See also
Arc Furnace
- Emissivity, Thermal:
The capacity of a material for radiating heat: commonly
expressed as a fraction or percentage of the ideal "black
body" radiation of heat which is the maximum theoretically
possible.
- Erosion of
Refractories: Mechanical wearing away of the surfaces
of refractory bodies in service by the washing action of
moving liquids, such as molten slags or metals.
- Eutectic Temperature:
The lowest melting temperature in a series of mixtures of
two or more components.
- Exfoliate: To
expand and separate into rudely parallel layers or sheets,
under the action of physical, thermal or chemical forces
producing differential stresses.
- Expansion Joint:
Joint or separation made between different
materials that have different expansion rates
to allow for expansion when heated.
A filler strip is placed in the joint.
- Extrusion: A
process in which plastic material is forced through a die
by the application stresses.
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- Fayalite: A
mineral having the composition Fe2SiO4.
Specific gravity 4.0-4.1. Melting point 2201oF
(1205oC).
- Feldspar: A
group of aluminum silicate minerals with a general formula
MAl (Al,Si)3O8 where M=K, Na, Ca,
Br, Rb, Sr and Fe. The most important feldspars are: (1)
the potash group, of which orthoclase and microcline (k)
are the most common, and (2) the soda-lime group, of which
albite (Na) and anorthite (Ca) form the end members of a
continuous series of solid solutions. Specific gravity
2.55-2.76. Melting points 2050o
to 2820oF
(1120o
to 1550oC).
- Fillet: The
concave curve junction of two surfaces which would
otherwise meet at an angle. Fillets are used at reentrant
angles in the design of brick shapes to lessen the danger
of cracking.
- Firebrick:
Refractory brick of any type.
- Fireclay Brick:
A refractory brick manufactured substantially or entirely
from fire clay.
- Flat arch: An
arch in which both outer and inner surfaces are horizontal
planes.
- Flint: A hard
fine-grained crytocrystalline rock, composed essentially
of silica.
- Flint Clay: A
hard or flint-like fire clay which has very low natural
plasticity and which usually breaks with a smooth or
shell-like fracture. Its principal clay mineral is
halloysite.
- Flux: A
substance or mixture which promotes fusion of a solid
material by chemical action.
- Fluxing: Fusion
or melting of a substance as a result of chemical action.
- Forsterite: A
mineral having the composition Mg2SiO4.
Specific gravity 3.21. Melting point approximately 3450oF
(1900oC).
- Friable: Easily
reduced to a granular or powdery condition.
- Furnace Chrome:
A mortar material prepared from finely ground chrome ore,
suitable for laying brick or for patching or daubing in
furnaces.
- Furnace Magnesite:
A mortar material prepared from finely ground dead-burned
magnesite, suitable for use as a joint material in laying
magnesite brick, and for patching or daubing furnace
masonry.
- Fused -Cast
Refractories: Refractories formed by electrical fusion
followed by casting and annealing.
- Fused Quartz:
Silica in the glassy state produced by melting clear
quartz crystalline feed . It is clear without entrapped
gas bubbles or other impurities or diluents. Synonyms
include quartz glass and vitreous quartz.
- Fused Silica:
Silica in the glassy or vitreous state produced by
arc-melting sand. It always contains gas bubbles. Synonyms
include vitreous silica and silica glass.
- Fusion: A state
of fluidity or flowing in consequence of heat: the
softening of a solid body, either through heat alone or
through heat and the action of a flux, to such a degree
that it will no longer support its own weight, but will
slump or flow. Also the union or blending of materials,
such as metals, upon melting, with the formation of
alloys.
- Fusion Point:
The temperature at which melting takes place. Most
refractory materials have no definite melting points, but
softer gradually over a range of temperatures.
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- Ganister: A
dense, high-silica rock (quartzite), suitable for the
manufacture of silica brick. Confusion sometimes results
from the use of this term, because it is also applied in
some parts of the United States to crushed firebrick or to
mixtures of either crushed firebrick or silica rock with
clay, for use in tamped linings.
- Gas Purging:
Where the risk assessment has identified the presence or
possible presence of flammable or toxic gases or vapors,
there may be a need to purge (purify) the air, gas or
vapor from the confined space. This will be done with air
or an inert gas where toxic contaminants are present, but
with inert gas only where there are flammable
contaminants.
- Gibbsite: A
white or tinted monoclinic mineral: Al(OH)3.
Specific gravity 2.3-2.4.
- Glass: An
inorganic product of fusion which ha cooled to a rigid
condition without crystallizing. A.S.T.M. Standard
Definitions C 71-57: or A.S.T.M. "Tentative Definitions"
are used where applicable.
- Grain Magnesite:
Dead-burned magnesite in the form of granules, generally
ranging in size from about 5/8 inch in diameter to very
fine particles.
- Grain Size: As
applied to ground refractory materials, the relative
proportions of particles of different sizes; usually
determined by separation into a series of fractions by
screening.
- Grog: A granular
product produced by crushing and grinding calcined or
burned refractory material, usually of alumina-silica
composition.
- Ground Fire Clay:
Fire clay or a mixture of fire clays that have been
subjected to no mechanical treatment other than crushing
and grinding
- Grout: A
suspension of mortar material in water, of such
consistency that when it i poured on horizontal courses of
brick masonry, it will flow into vertical open joints.
- Gunning: The
application of monolithic refractories by means of
air-placement guns.
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- Halloysite:
One of the clay
minerals; a hydrated silicate of alumina similar in
composition to kaolinite, but amorphous and containing
more water; Al2SiO5(OH)42H20.
- Header: A brick
laid on flat with its longest dimension perpendicular to
the face of a wall.
- Heat-Setting
Refractories: Compositions of ground refractory
materials which require relatively high temperatures for
the development of an adequate bond, commonly called the
ceramic bond.
- Hematite: The
mineral Fe203 (red iron ore).
Specific gravity 4.9 - 5.3.
- High-Alumina
Refractories: Alumina-silica refractories containing
45 percent or more alumina. The materials used in their
production include diaspore, bauxite, gibbsite, kyanite,
sillimanite, andalusite and fused alumina (artificial
corundum).
- High-Duty Fireclay
Brick: Fireclay brick which have a P.C.E. not lower
than Cone 31 1/2 or above 32 1/2 - 33.
- HMOR: Hot
Modulus of Rupture. See Modulus of Rupture
- Hot Modulus of
Rupture (HMOR): See Modulus of Rupture
- Hydrate (verb):
To combine chemically with water.
- Hydraulic-Setting
Refractories: Compositions of ground refractory
materials in which some of the components react chemically
with water to form a strong hydraulic bond. These
refractories are commonly known as castables.
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- Illite: A group
of three-layer, mica-like minerals of small particle size,
intermediate in composition and structure between
muscovite and montmorillonite.
- Impact Pad: A
refractories board in ladle / tundish which is helpful for
enhanced the furnace life
- Impact Pressing:
A process for forming refractory shapes, in which the
ground particles of refractory material are packed closely
together by rapid vibration.
- Incongruent Melting:
Dissociation of a compound on heating, with the formation
of another compound and a liquid of different composition
from the original compound.
- Ingot Mold: A
mold in which ingots are cast.
- Insulating
Refractories: LIghtweight, porous refractories with
much lower thermal conductivity and heat-storage capacity
than other refractories. Used mostly as backing for brick
of higher refractoriness and higher thermal conductivity.
These materials provide fuel economy through lower heat
losses, increased production due to shorter heat-up time,
economy of space (size and weight) because of thinner
walls and improved working conditions. Insulating
refractories are available as brick or monoliths.
- Inversion: A
change in crystal form without change in chemical
composition; as for example, the change from low-quartz to
high-quartz, or the change from quartz to cristobalite.
- Isomorphous Mixture:
A type of solid solution in which mineral compounds of
analogous chemical composition and closely related crystal
habit crystallize together in various proportions.
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- Jack Arch:
See Arch, Flat.
- Jamb: (1)
Avertical structural member forming the side of an opening
in a furnace wall,(2) a type of brick shape intended for
use in the sides of wall openings.
TOP
- Kaldo Process
(Stora): An oxygen process for making steel.
- Kaliophilite: A
Hexagonal mineral of volcanic origin; KAISi04.
- Kaolin: A
white-burning clay having kaolinite as its chief
constituent. Specific gravity 2.4 - 2.6. The P.C.E. of
most commercial kaolins ranges from Cone 33 to 35.
- Kaolinite: A
common white to grayish or yellowish clay mineral; AI2Si205(OH)4.
Kaolinite is the principal constituent of most kaolins and
fireclays. Specific gravity is 2.59. The P.C.E. of pure
kaolinite is Cone 35.
- Key: In furnace
construction, the uppermost or the closing brick of a
curved arch.
- Key Brick: A
brick shape having six plane faces (two sides, two edges
and two ends), in which two faces (the edges)are inclined
toward each other and one of the end faces is narrower
than the other.
- K-factor: The
thermal conductivity of a material, expressed in standard
units.
- Kyanite (Cyanite):
A blue or light-green triclinic mineral;AL2Si05.
Specific gravity 3.56 - 3.67. Decomposition begins at
about 2415oF
(132555oC)
with the formation of mullite and free silica.
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- Ladle: A
refractory-line vessel used for the temporary storage or
transfer of molten metals.
- Ladle Metallurgy
Furnace: An intermediate steel processing unit that
further refines the chemistry and temperature of molten
steel while it is still in the ladle. The ladle metallurgy
step comes after the steel is melted and refined in the
electric arc or basic oxygen furnace, but before the steel
is sent to the continuous caster.
- Ladle Nozzle:
See Nozzle Brick and Ladle.
- Lance / Lance Pipe:
A length of pipe used to convey gas
- L-D Process: A
process for making steel by blowing oxygen on or through
molten pig iron, whereby most of the carbon and
impurities are removed by oxidation.
- Limestone: A
sedimentary rock composed essentially of the mineral
calcite (CaCO3) or of calcite mixed with
dolomite, CaMg(CO3)2. Specific
gravity 2.6 - 2.8.
- Limonite: A
mineral consisting of hydrous ferric oxides; the
essential component of "brown ore." Specific gravity 3.6
- 4.0.
- Lintel: A
horizontal member spanning a wall opening.
- Loss on Ignition:
As applied to chemical analyses, the loss in weight which
results from heating a ample of material to a high
temperature, after preliminary drying at a temperature
just above the boiling point of water. The loss in weight
upon drying is called "free moisture;" that which occurs
above the boiling point, "loss on ignition."
- Low-Duty Fireclay
Brick: Fireclay brick which have a P.C.E. not lower
than Cone 15 nor higher than 28 - 29.
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- Magnesioferrite:
One of the spinel
group of minerals: (Mg, Fe) Fe2O4.
Rarely found in nature; usually constitutes the brown
coloring material in magnesite brick. Specific gravity
4.57 - 4.65.
- Magnesite: A
Mineral consisting of magnesium carbonate; MgCO3. A rock
containing the mineral magnesite as it essential
constituent (See also Magnesite, Caustic and Dead-Burned
Magnesite).
- Magnesite Brick:
A refractory brick manufactured substantially or entirely
of dead-burned magnesite which consists essentially of
magnesia in crystalline form (periclase).
- Magnesite, Caustic:
The product obtained by calcining magnesite, or other
substances convertible to magnesia upon heating at a
temperature generally not exceeding 2200oF
(1205oC).
The product is readily reactive to water and to
atmospheric moisture an carbon dioxide.
- Magnesite-Chrome
Brick: A refractory brick which can be either fired or
chemically bonded, manufactured substantially of a mixture
of dead-burned magnesite (magnesia) and refractory chrome
ore, in which the magnesite predominates by weight.
- Magnesium Hydroxide:
The compound of magnesium oxide an chemically combined
water; Mg(OH)2. Naturally occurring magnesium
hydroxide is known as brucite.
- Magnetite: A
black, isometric, strongly magnetic, opaque mineral of the
spinel group;(Fe,Mg)Fe2O4. Specific
gravity 5.17 - 5.18. Melting point about 2901oF
(1594oC).
- Medium-Duty Fireclay
Brick: A fireclay brick with a P.C.E. value not lower
than Cone 29 nor higher than 31 - 31 1/2.
- Melting Point:
The temperature at which crystalline and liquid phase
having the same composition coexist in equilibrium. Metals
and most pure crystalline materials have sharp melting
point, i.e. they change abruptly from solid to liquid at
definite temperatures. However, most refractory materials
have no true melting points, but melt progressively over a
relatively wide range of temperatures.
- Metalkase Brick:
Basic brick provided with thin steel casings.
- Metal Zone:
An area or region (such as in a furnace)
that contains, stores or is in contact with metal.
- Mica: A group of
rock minerals having nearly perfect cleavage in one
direction and consisting of this elastic plates. The most
common varieties are muscovite and biotite.
- Micron: The
one-thousandth part of a millimeter (0.001 mm); a unit of
measurement used in microscopy.
- Mineral: A
mineral species is a natural inorganic substance which is
either definite in chemical composition and physical
characteristics or which varies in these respects within
definite natural limit. Most minerals have a definite
crystalline structure; a few are amorphous.
- Modulus of
Elasticity (Physics): A measure of the elasticity of a
solid body; the ratio of stress (force) to strain
(deformation) within the elastic limit.
- Modulus of Rupture
(MOR): A measure of the transverse or "crossbreaking"
strength of a solid body.
- Monolithic Lining:
A furnace lining without joints, formed of material which
is rammed, cast, gunned or sintered into place.
- Monticellite: A
colorless or gray mineral related to olivine; CaMg SiO4.
Specific gravity 3.1 - 3.25. Melts incongruently at 2730oF
(1499oC)
to form MgO and a liquid.
- Montmorillonite:
A group of expanding-lattice clay minerals containing
variable percentages of one or more of the cations of
magnesium, potassium, sodium and calcium. A common
constituent of bentonites.
- MOR: See
Modulus of Rupture
- Mortar (Refractory):
A finely ground refractory material which becomes plastic
when mixed with water and is suitable for use in laying
refractory brick.
- Mullite: A rare
orthorhombic mineral AI6Si2O13.
Specific gravity 3.15. An important constituent of
fireclay and high-alumina brick. Melting point under
equilibriumC) conditions approximately 3362oF
(1850oC).
- Mullite Refractories:
Refractory products consisting predominantly of mullite
(AI6Si2O13) crystals
formed either by conversion of one or more of the
sillimanite group of minerals or by synthesis from
appropriate materials employing either melting or
sintering processes.
- Muscovite: A
mineral of the mica group; KAI2 (AISi) O10
(OH)2. It is usually colorless, whitish or pale
brown and i a common mineral in metamorphic and igneous
rocks and in some sedimentary rocks.
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- Nepheline
(Nephelite): A hexagonal mineral of the feldspathoid
group; (Na,K)AISiO4. A common reaction product
in furnaces wherein slags or vapors of high soda content
come into contact with fireclay or high-alumina brick.
Stable at 2278oF
(1248oC)
at which temperature it inverts to the artificial mineral
carnegieite, which has the same composition, but a
different crystalline form. Natural nepheline contains a
small amount of potash. Specific gravity 2.67.
- Neutral Refractories:
A refractory material which is neither acid nor base such
as carbon, chrome or mullite.
- Nine Inch Equivalent:
A brick volume equal to that of a 9 x 4 1/2 x 2 1/2 inch
straight brick (101.25 cubic inches); the unit of
measurement of brick quantities in the refractories
industry.
- Nodule Clay: A
rock containing aluminous or ferruginous nodules, or both
bonded by flint clay; called "burley" clay or "burley
flint" clay in some districts.
- Nosean (Noselite):
A feldspathoid mineral of the sodalite group; Na8AI6Si6O24
(SO4). It is grayish, bluish or brownish and is
related to hauyne.
- Nozzle Brick: A
tubular refractory shape used in a ladle (or collector)
with a hole through which steel is teemed at the bottom of
the ladle, the upper end of the shape serving as a seat
for the stopper.
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- Olivine:
(1) An olive-green,
grayish-green or brown orthorhombic mineral; (Mg,Fe)2SiO4.
It comprises the isomorphous solid-solution series
forsterite-fayalite. (2) A name applied to a group of
minerals forming the isomorphous system (Mg,Fe,Mn,Ca)2SiO4,
including forsterite, fayalite, tephroite and a
hypothetical calium orthosilicate. Specific gravity 3.27 -
3.37, increasing with the amount of iron present.
- Overfiring: A
heat treatment which causes deformation or bloating of
clay or clay ware.
- Oxiduction:
Alternate oxidation and reduction.
- Oxygen-arc Cutting:
Thermal cutting in which the ignition temperature is
produced by an electric arc, and cutting oxygen is
conveyed through the centre of an electrode, which is
consumed in the process.
- Oxygen Lance: A
length of pipe used to convey oxygen onto a bath of molten
metal.
- Oxygen Lancing:
A thermal cutting process in which oxygen-lance is used.
- Oxygen Process:
A process for making steel in which oxygen is blown on or
through molten pig iron, whereby most of the carbon and
impurities are removed by oxidation.
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- Periclase: An
isometric mineral; MgO. Specific gravity 3.58. Melting
point approximately 5070oF
(2800oC).
- Perlite: A
siliceous glassy rock composed of small spheroids varying
in size from small shot to peas; combined water content 3
to 4 percent. When heated to a suitable temperature,
perlite expands to form a lightweight glassy material with
a cellular structure.
- Permeability:
The property of porous materials which permits the passage
of gases and liquids under pressure. The permeability of a
body is largely dependent upon the number, size and shape
of the open connecting pores and is measured by the rate
of flow of a standard fluid under definite pressure.
- Plasma Jet:
Ionized gas produced by passing an inert gas through a
high-intensity arc causing temperatures up to tens of
thousands of degrees centigrade.
- Plastic Chrome Ore:
An air-setting ramming material having a base of
refractory chrome ore and shipped in plastic form ready
for use.
- Plastic Fire Clay:
A fire clay which has sufficient natural plasticity to
bond together other materials which have little or no
plasticity.
- Plast
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